Case Study: Revolutionizing Valve Control Through Automation, IoT and Connectivity

valve
25 Mar 2025  |
The food and beverage industry is evolving rapidly, with manufacturers demanding smarter solutions that utilize the latest in connectivity and IoT (Internet of Things) technology for greater efficiency with sustainability.

One solution that leverages this model is SPX FLOW’s CU4plus ASi-5 control unit, which combines advanced connectivity, real-time diagnostics and cutting-edge IoT integration to redefine process control for its APV® or Waukesha Cherry-Burrell® valves.

But what does this mean in practice? Vandemoortele, a leading European food manufacturer, has put the CU4plus ASi-5 to the test in its production facility. Its findings highlight why this next-generation technology is so revolutionary.

Technology Meets Reality

Vandemoortele tested mixproof valve performance in its production facility. The team looked specifically into how the SPX FLOW CU4plus ASi-5’s stroke-based pulsation technology improves seat cleaning efficiency. The results were impressive: by enabling precise, rapid valve movement, the new control unit ensures thorough internal cleaning while significantly reducing water and cleaning fluid usage.

Benefits included:

  • Increased connectivity via a single device: The CU4plus ASi-5 can control up to 96 devices in a single network, a 36% increase over previous models.
  • Faster response times: The next-generation device is four times faster than ASi-3 standard.
  • Real-time maintenance: Smart devices with built-in sensors for pressure and valve monitoring provide immediate alerts and the ability to proactive plan maintenance.
  • More data: Each unit provides up to 32 bytes of process data, allowing for better decision making through system monitoring and optimization.
  • Sustainability gains: It reduces cleaning-in-place fluid loss by up to 80%, cutting water and chemical consumption.
  • Lower Installation and maintenance costs: By optimizing the system and the resources it uses, it streamlines usage, and in turn, saves the business money.

Better Decisions with the Help of Connectivity

When pairing the latest in connectivity and automation with valve and process control, businesses see greater efficiency, alongside better operational insights. Operators can make better decisions, streamline maintenance, which help make strides to both business and sustainability goals.

Learn more about the CU4plus ASi-5 here: https://bit.ly/4iFTASA

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