Fluid Handling Technology News & Innovations
Natural gas processing is a complex industrial purification method used on raw natural gas after it is extracted from a well. Processing is necessary to purify the extracted natural gas.
Methane is the gas found in natural gas, and natural gas processing is used to remove other gases and impurities. Natural gas processing can occur either before pipeline transportation or afterwards.
A gas processing plant encompasses the equipment between the gas wells and the pipeline or other transportation methods.
The purpose of the gas processing plant is to remove the impurities and contaminants from the gas, remove solids and liquids, and prepare the gas to meet the specific sales requirements of the purchaser.
Gas processing consists of the separation of all of the various hydrocarbons, non-hydrocarbons (such as carbon dioxide and hydrogen sulfide), and fluids from the methane.
The gas processing plant takes the raw material (natural gas, pipeline condensate, water, hydrogen sulfide, and sulfur) and generates intermediate products (raw make, plant condensate, natural gasoline, and ethane-propane streams) and finished products (transmission quality natural gas, butane, and propane).
The processing of natural gas to pipeline dry gas quality levels can be very complex, but commonly involves these main processes to remove the various impurities:
Removal of large particles - The first step of natural gas processing is to remove the biggest impurities, for example sand, with scrubbers. Heaters ensure that the temperature does not fall below a certain level.
Oil, condensate and water removal - Then the oil, gas, and water are separated from one another. The gas in this state can still have sulfur in it, and is called sour gas. Sending the natural gas through a pipeline in this state is undesirable because corrosion can occur due to the sulfur.
Sulfur and carbon dioxide removal - Therefore, the next step is to remove the sulfur and carbon dioxide from the natural gas.
Separation of natural gas liquids - One of the final steps of natural gas processing is known as natural gas liquid recovery, where many of the hydrocarbons besides methane are removed and collected.
The collected liquids serve many uses and can be quite valuable. These hydrocarbons include, but are not limited to, propane, butane, and ethane.
The gas to liquid process (GTL) can be defined as the process that converts natural gas into high-quality liquid products that would otherwise be made from crude oil. These liquid products include motor oils, transport fuels, and the ingredients for everyday necessities like plastics, detergents, and cosmetics.
The natural gas processing facilities consist of a number of different gas processing units, but all typically have:
Inlet receiving and/or compression
Although there are many options for processing natural gas, no one option is best for all circumstances.
Important considerations when choosing the correct processing method are:
In many cases, the best answer ends up being multiple processing options that change over time as the field develops and then matures due to inlet volume and composition fluctuations.
Gas processing companies strive to optimize production and minimize downtime and operational cost, while maintaining safe operation. For this purpose, these gas processing systems must meet stringent process control requirements, while being reliable and scalable.
Gas processing companies must find ways to improve plant efficiency and increase throughput without commissioning a complete plant overhaul. Integration of information technology and upgraded operations technology systems can be a cost-effective way to achieve the production visibility that is required to improve efficiencies.
The natural gas industry has, from its outset, always been wide open to innovation and every kind of modern technology. Technological advances have constantly shaped and re-shaped every stage of the industry, from exploration right through to final usage.
Scientists, researchers, and engineers need to keep up to date with technology and business information for the natural gas industry, including shale gas, LNG, CNG, gas processing and gas production.
Innovative gas treatment technologies promise to reduce energy consumption. These gas processing innovations could revolutionize the fuel market.
Katronic Technologies, leading manufacturer of non-invasive, clamp-on flow instrumentation, is very proud to announce its newest development, the KATflow 180 clamp-on meter for gases.
Read moreIn the heat recovery boiler, hot process gas is passed through heating pipes. This means the gas is cooled and the necessary process heat for the plant recovered to be reused. To prevent the heat recovery boiler from running dry and thus overheating, reliable monitoring of the water level in the boiler is required. For maximum safety, the measurement is carried out redundantly with diverse instrument technology.
Read moreBiomass is comprised of both cultivated and waste forms of biological material, including crops, forest residue, waste from livestock, food processing, and municipal sources.
Read moreWhile corrosion is a serious issue in virtually all oil, gas, pipeline, and industrial facilities, it is a particular challenge for the liquid natural gas (LNG) sector, whose facilities must remain corrosion resistant despite rapid growth in areas prone to high humidity, rainfall, and monsoons.
Read moreGTT has received an order notification from Chinese shipyard HudongZhonghua Shipbuilding, for the design of the LNG fuel tank as part of the full retrofit of MV Sajir, an Ultra Large Container Vessel with a capacity of 15,000 TEU , on behalf of the ship-owner Hapag Lloyd.
Read moreThe Transus Instruments UIM-4F Duo Natural Gas Custody Transfer Ultrasonic Flowmeter Uses Two Independent Fiscal Flow Measurements in a Single Meter Body for Enhanced Condition-Based Diagnostics and Maintenance.
Read moreRUURLO – As natural gas is combustible and odorless by nature, the government requires some safety measures here. Many countries have established safety regulations how to handle natural gas and which gas needs odorisation. This is mostly done by the Health and Safety department (HSE) of the local government. Why does gas smell when it is odorless by nature? This is the point where gas odorisation comes in.
Read moreAfter the hydrates are removed from natural gas, the next step in processing is natural gas liquid, or NGL, recovery.
Read moreSAN MARCOS, CA – Engineers in a wide range of industries responsible for gas dosing and gas injection in small line batch and continuous processes will find the versatile ST75 Series Air/Gas Flow Meter from Fluid Components International (FCI) is the ideal flow measurement solution that provides excellent accuracy in tight, crowded equipment areas.
Read moreMASS-STREAM™ instruments operate on the basis of direct through-flow measurement in accordance with the constant temperature anemometer principle. They contain no moving parts and the measured gases pass the two stainless steel sensor probes directly, without bypass.
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Equflow has perfected the flow measurement of liquids. The technology company has further developed its own invention into commercial solutions for various applications in which flow measurement is crucial.
Verder Liquids manufactures pumps, mixers and systems. Verder pumps are able to transfer all kinds of liquids in many industries such as chemical industry, process industry food pharmaceutical industry and water treatment.
Vögtlin is a Swiss developer of precision digital mass flow meters & controllers for gases serving a wide range of applications: Life Science, Biotech, OEM and many more.
FLEXIM, known as the technology and market leader in the field of clamp-on ultrasonic flowmeters and real time concentration and density monitoring as well as advanced process analytics using clamp-on ultrasound and inline refractometry.
Alfa Laval is today a world leader within the key technology areas of heat transfer, separation and fluid handling. Our company was founded on a single brilliant invention and innovation remains at the heart of everything we do.
Magnetrol offers an extensive range of innovative level, flow and volume controls for process industries.
