Flow Sensors and Flow Switches for Every Hygienic Application, Product and Process

7 Feb 2025  |
Flow meters for the accurate detection of quantity, volume or speed of media flowing into systems are the basis for safe and efficient processes in almost all applications in the food, beverage and life science industries.

Flow switches are used in almost all production plants to monitor the plant’s technical safety and the correct operation of the processes. A possible malfunction of a pump, a closed valve, or a misdirected medium is reliably detected and signaled.

Wide application range

With various technologies, Anderson-Negele’s flow sensors and flow switches offer a suitable measuring system for every application, every process, and every fluid:

  • Magnetic-inductive flow meters for media with minimum conductivity >5 μS/cm. With FMQ, FMI and IZMSA 3 sensor types are available for DN10 to DN100, with an accuracy up to ±0.20% / ±1mm/s
  • Turbine flow meters for all aqueous media, regardless of conductivity. The turbine HM-E / HMP-E is available for Food and for Life Science applications
  • Coriolis Mass Flow meters in co-operation with Emerson Micro Motion
  • Ultrasonic flow switches type FWS/FWA for all media with turbidity > 1 NTU or particles > 50 μm
  • Calorimetric flow switches with the FTS series, for all aqueous media, even high-purity fluids, independent of conductivity

Magnetic-inductive Flow Meters

Starting from a minimum conductivity of > 5 μS/cm, the induced voltage can be measured. This technology is suitable for media such as milk, cream, beer, water, ketchup, sauces, creams, mash, molasses, yogurt, concentrates, cleaning media, and many others.

Anderson-Negele offers a wide range of magnetic-inductive flow meters:

FMQ – robust, versatile, compact, cost-efficient. For tubes from DN10 to DN100, range 30…280 000 l/h, max. process temperature 165 °C, optional IO-Link.

FMI – high accuracy ±0.20% / ±1mm/s, durable, versatile electronics.

IZMSA – certifiable version with certificate TC7520 for installation in official measuring systems according to 2014/32/EU

Turbine Flow Meters

Turbine flow meters with non-contact pulse measurement are the reliable, precise, and economical alternative to mass flow meters or magnetic-inductive flow meters. This measurement technology is also suitable for non-conductive, aqueous media such as filtered fruit juice or beer, alcohols, light oils, salt solutions, cleaning media, and acids, but also process water, demineralized water, and WFI.

HM-E – compact, robust, fast, range 1 600…56 750 l/h

Coriolis Flow Meters

Mass and volume flow values are calculated from mass flow rate and the density measurement. For density measurement the measuring tubes are vibrated at their natural frequency. A change in the mass of the fluid contained inside the tubes causes a corresponding change to the tube natural frequency. The frequency change of the tube is used to calculate density.

These measuring instruments are suitable for almost all production processes in the food and beverage industry and are particularly advantageous in applications where the density (or concentration, Brix, Plato, Proof or Baumé value) must be determined at the same time as the flow rate.

Ultrasonic Flow Switch

When an emitted ultrasonic wave hits particles, e.g., sediments, dirt, or air bubbles moving in the direction of flow, this is reflected and can be measured. Many flow monitors are limited to aqueous media. In contrast, the ultrasonic Doppler measuring principle is ideally suited for all media with the slightest turbidity or with air bubbles. This technique can be used when other flow monitors do not work, e.g., with dough, glycol, oils and oil-based media, adhesive or viscous media, creams, but also drinking water, milk, juice (unfiltered), and CIP media.The switching output is adjustable in % of the flow rate.

The FWS/FWA has a measuring range of 0,1…2,5 m/s, a response time < 1sm hysteresis 0,2 m/s, process temperature up to 100 °C.

Calorimetric Flow Switch

The sensor tip of the FTS series flow switch is periodically heated and the diverting influence on stationary or flowing medium is measured. This measuring principle is ideal for all aqueous products, including demineralized and highly filtered media such as cola and other soft drinks, filtered beer, demineralized water, as well as for media in pressure lines. The measuring range is 0,1…3 m/s, the switching output is adjustable in % of the flow rate.

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Anderson-Negele, with corporate headquarters for development and production in Germany and USA, is an international specialist for hygienic sensor technology in the food processing and pharmaceutical industries. The company philosophy “HYGIENIC BY DESIGN” embodies the...

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