In order to quantify water savings at different points within a facility, a highly accurate and dependable flow measurement device is necessary. In fact, reliable flow data collected at regular intervals can be useful for daily operation decisions.
Here’s 3 major ways that operators, technicians, and engineers can use flow measurement data to support corporate water savings initiatives.
These days, water is money. Facilities should be metering to verify that they’re receiving what they’re paying for and using water efficiently in their manufacturing processes. Multiple metering points throughout a facility’s pipeline provides additional data points for long-term comparison, allowing operators and technicians to identify leaks, system failures, and broken equipment such as valves and pumps, and more.
For instance, if a facility is using automatic shut-off valves to manage the flow of water that’s cooling equipment, a flow meter sending data at regular intervals to a management system would indicate failure of the shut-off valve – thus indicating wasted water during a nonoperational time period.
Having the flow data from sufficient system points will provide operators and technicians with the information needed to make decisions on water losses and leak repairs – see more about economic levels of leakage and achieving zero net leakage in our technical article.
Many facilities strive to achieve LEED® certified buildings through the U.S. Green Building Council (USGBC), or the U.S. Energy Department’s ENERGY STAR® ratings, among other certifications through local and state organizations. Monitoring flow using a highly accurate flow meter provides operators with the data they need to petition the USGBC for LEED credits, as well as meet corporate water objectives.
Industrial facilities needing to report to local, state, or federal regulators such as the Environmental Protection Agency (EPA) or the U.S. Geological Society (USGA) will benefit from highly accurate, repeatable flow measurements. Facilities flowing large quantities of water will see a significant difference between a ±2% accurate meter and a ±0.2% meter, which can equate to financial savings as well as water usage and effluent levels below thresholds.
Reducing Water Footprint
Many companies are taking the initiative by announcing their commitment to be ‘water positive,’ a combination of water-use reduction, recycling, and investment into the local water infrastructure. Often, this involves wastewater treatment on-site for many factories and production centers, with the goal to reuse 100% of the facility’s process water and reducing the burden on the local municipality.
When the stakes are high to meet environmental and corporate initiatives involving a company’s water footprint, it’s critical to invest in valuable measurement technology. Flow data at intake, effluent, and post-wastewater treatment will allow operators and technicians to calculate efficiency and conservation.
In addition to recycling process water for reuse at facilities, companies can also quantify the amount of water they’re treating and returning to the community. Many companies in drought-plagued regions have made a commitment to return a certain percentage or amount of treated water to support local agriculture and wildlife, and require accurate, reliable flow data to quantify that water.
Flow Meters to Achieve Corporate Water Savings
While companies in a variety of industries report to different regulators, have unique conservation and sustainability objectives, and industrial water practices, they can all benefit from installing the right meter in the right location to meet their application’s needs.
A full-bore electromagnetic (mag) meter like McCrometer’s Ultra Mag®, or a full-profile insertion mag meter such as the FPI Mag® offer system integration, unprecedented accuracy and repeatability, minimal-to-no maintenance, and provide flow data for the lifetime of the industrial facility. These meters are ideal for new and retrofit projects in a variety of industrial verticals and are a cost-effective measurement solution that meets regulatory requirements.
McCrometer is a leading global flow instrumentation specialist. We specialize in the design, manufacture, installation and testing of flow metering solutions. Instrument, process, facility and consulting engineers worldwide have confidently chosen McCrometer’s flow meters for more than 60 years. Our application engineers, researchers, and designers ...